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行業資訊

行業資訊

2024.10.21

數控加工中心和普通數控銑床的加工效率哪個更高?

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  數控加工中心和普通數控銑床的加工效率哪個更高?一般來說,數控加工中心的加工效率更高。

  1、從換刀角度看

  數控加工中心帶有刀庫,可以自動換刀。在加工復雜零件時,不同的工序可以快速切換不同的刀具,無需人工停機換刀,大大節省了時間。例如,在加工一個具有多個加工面和不同孔徑的零件時,數控加工中心可以根據程序自動選擇合適的刀具進行切削、鉆孔、鏜孔等操作,而普通數控銑床則需要人工頻繁換刀,每次換刀都需要停機,導致加工時間延長。

  2、從加工功能看

  數控加工中心可以進行銑削、鏜削、鉆削、攻絲等多種加工操作,一臺設備就能完成多個工序。而普通數控銑床主要以銑削為主,對于其他加工操作可能需要在不同的設備上進行,增加了零件的裝夾次數和加工時間。例如,加工一個既有平面銑削又有鉆孔和攻絲要求的零件,數控加工中心可以在一次裝夾中完成所有工序,而普通數控銑床可能需要先在銑床上進行平面加工,然后再轉移到鉆床或攻絲機上進行其他操作,這樣不僅增加了加工時間,還可能因為多次裝夾而降低加工精度。


  3、從加工精度和穩定性看

  數控加工中心通常具有更高的精度和穩定性,能夠以更高的切削速度和進給量進行加工。其先進的控制系統和高精度的零部件可以保證在長時間加工過程中保持穩定的加工精度,減少廢品率和返工次數,從而提高加工效率。而普通數控銑床在加工精度和穩定性方面相對較弱,可能需要更多的調整和檢測時間,影響加工效率。

  綜上所述,數控加工中心在加工效率方面通常比普通數控銑床更高。但在實際應用中,還需要根據具體的加工需求、預算和操作人員的技術水平等因素來綜合考慮選擇哪種設備。


上一條: 數控加工中心的刀具庫容量大小對加工效率有什么影響?
下一條: 如何根據加工需求選擇數控加工中心或普通數控銑床?

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