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行業資訊

行業資訊

2024.10.16

數控加工中心刀具的材質有哪些?

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  數控加工中心刀具的材質主要包括高速鋼、硬質合金、陶瓷刀具、金剛石和立方氮化硼刀具等。?這些材質各有特點,適用于不同的加工需求。

  1. 高速鋼。高速鋼刀具由高速鋼材質制成,具有良好的硬度和耐熱性能。它能夠在高溫下保持較好的硬度,適用于加工難加工材料和高硬度材料。高速鋼刀具的主要優點是價格相對較低,使用壽命可控,適用于大部分常規加工任務?。

  2. 硬質合金。硬質合金刀具由金屬鎢合金和粉末冶金技術制成,具有很高的硬度和熱穩定性。它能夠在高溫、高速的加工環境下保持切削性能穩定,適用于加工高硬度、高強度的材料。硬質合金刀具的使用壽命更長,但價格較高,通常用于對切削質量有較高要求的加工任務?。

  3. 陶瓷刀具。陶瓷刀具的刀片由硬質陶瓷材質制成,具有很高的硬度和耐熱性。它在加工硬度很高、脆性大的材料時具有優勢,如加工高硬度合金或陶瓷材料。陶瓷刀具的切削速度快,使用壽命長,但價格較高,容易破損,適用范圍相對狹窄?。

  4. 金剛石刀具?:金剛石刀具由金剛石晶體制成,具有很高的硬度、耐磨性和導熱性。它在加工硬度很高且脆性較小的材料時具有優勢,如加工玻璃、石英等材料。金剛石刀具的使用壽命一般較長,但價格昂貴,且不適用于加工高硬度合金?。

  5. 立方氮化硼(CBN)刀具。具有極高的硬度和熱穩定性,適用于加工硬材料。主要用于高速切削淬火鋼等材料。優良的化學穩定性,比金剛石刀具高得多的熱穩定性和導熱性,低的摩擦系數,但其強度較低。

  數控刀具材料的選擇取決于加工對象的材料、加工類型和加工要求等因素。不同的刀具材料具有不同的特性,如硬度、耐磨性、熱穩定性等,因此需要根據具體情況進行選擇。此外,隨著科技的進步,新型的刀具材料如復合材料、納米涂層材料等也在不斷涌現,為數控刀具的進一步發展提供了更多可能性。


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